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    The process of forgings hot forging , upset forging starts from designing facility through both, Computers and Manually facilitates us preparing the best modeling for part and tooling development.
Dies & Tooling
An In-house Die-shop equips us for fabricating all types of dies and tooling, using VMC , lathes and other tools. Dies are produced using Wooden Pattern Graphite Electrode. Full sets of templates are fitted on sinking of the die for rigid dimensional checks and inspection.

Raw Materials
Materials is procured from reputable approved Steel Mills in form of Cast Billets, Blooms, Rolled Billets etc. , in various Size as per the requirement of the final product. Raw Materials inward process automatically checks for the quality of the Material. Materials of different types are stored separately with color codes marked, to Facilitate full traceability and avoid material mix-ups.

Cutting
Most cutting of raw material is done with the help of Shearing Machines and Band-Saw Machines.Color codes are marked on Cut pieces and are stacked separately with a banner fixed over each stack so as to identify the materials grade and also the final product to which they are meant.

Heating
Cut pieces are heated in Pusher type forging Furnaces fitted with Temperature Controller. The pieces are carried to the forging hammers through over-head traveling Mono Rails.

Forging, Coining & Trimming
The process of forging is carried out on Pneumatic Forging Hammers. The metal is shaped to a part by Hammering the hot cut piece between the Top and the Bottom dies fixed on the Hammer. The finished product through this process is much more reliable for strength and quality than a similar product produced by casting, pressing or machining.

Post Forging Operations
Depending upon the specific requirements of the end use of forged components, forgings undergo further processes such as Heat Treatment, Shot Blasting, Magnaflux crack detection. etc. We have an In-House facilities for these processes.

Machining
We are situated at the place where we have a number of ancillaries engaged in doing the machining jobs. Whenever, required we can out source CNC Machining, Drilling, Threading, Capping and Grinding etc., from your quality-approved ancillaries.

Quality Assurance
Quality checks are inbuilt in the processes to maintain complete control at each stage of the cycle. It begins with receipt of raw material, die development, cutting, forging which includes hot inspection, secondary operations and final inspection. Samples are checked for dimensional accuracy and metallurgical soundness. Samples of hot forgings are inspected at intervals for visual forging defect and dimensional accuracy. 100% crack detection is carried out on magnaflux machine and hardness is finally tested to meet with the requirements.