If you wish to know general definitions &
technical Details regarding forgings then please
The process of forgings hot forging ,
starts from designing facility through both, Computers and Manually
facilitates us preparing the best modeling for part and tooling
An In-house Die-shop equips us for fabricating all types of dies and
tooling, EDM, lathes and other tools. Full sets of templates are fitted
on sinking of the die for rigid dimensional checks and inspection.
POP Molds are made to check dimensional accuracy before sampling.
Materials is procured from reputable approved Steel Mills in form of
Cast Billets, Blooms, Rolled Billets etc. , in various Size as per
the requirement of the final product. Raw Materials inward process
automatically checks for the quality of the Material. Materials of
different types are stored separately with color codes marked, to
Facilitate full traceability and avoid material mix-ups. Incoming
raw material is cross verified with Test Certificate of Suppliers.
Necessary spectro anaylsis also carried out incase any difference in
Most cutting of raw material is done with the help of Shearing
Machines and Band-Saw Machines. Color codes are marked on Cut pieces
and are stacked separately with a banner fixed over each stack so as
to identify the materials grade and also the final product to which
they are meant.
Cut pieces are heated in Pusher type forging Furnaces fitted with
Temperature Controller. The pieces are carried to the forging
Coining & Trimming
The process of forging is carried out on drop Forging Hammers.
The metal is shaped to a part by Hammering the hot cut piece between
the Top and the Bottom dies fixed on the Hammer. The finished
product through this process is much more reliable for strength and
quality than a similar product produced by casting, pressing or
Depending upon the specific requirements of the end use of forged
components, forgings undergo further processes such as Heat
Treatment, Shot Blasting, Magnaflux crack detection. etc. We have an
In-House facilities for these processes.
We are situated at the place where we have a number of ancillaries
engaged in doing the machining jobs. Whenever, required we can out
source CNC Machining, Drilling, Threading, Capping and Grinding
etc., from your quality-approved ancillaries.
Quality checks are inbuilt in the
processes to maintain complete control at each stage of the cycle.
It begins with receipt of raw material, die development, cutting,
forging which includes hot inspection, secondary operations and
final inspection. Samples are checked for dimensional accuracy and
metallurgical soundness. Samples of hot forgings are inspected at
intervals for visual forging defect and dimensional accuracy.